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Chemical : Maintenance Supervisor From 2019-05 To Current
Duties
- Conduct a technical review of equipment and develop maintenance strategies.
- Independently gather information, evaluate data, and implement improvement initiatives.
- Develop suitable technical proposals based on practical and theoretical knowledge.
- Investigate and apply problem-solving techniques to understand the functional failure modes and root causes of breakdowns.
- Technical advice
- Determine and implement suitable corrective actions to prevent repeat failures.
- Actively participates in discussions and failure analyses with basic suggestions for improvements. Problem solving.
- Do basic plant troubleshooting.
- Design, implement, and manage maintenance and renewal projects per Company's Small Project Methodology.
- Maintain reliability, integrity, and availability of mechanical equipment.
- Provides innovative solutions and suggestions and contributes to new concepts in the functional discipline.
- Applies analytical techniques (e.g., PDA, RCA, fishbone diagram, and Fault Finding).
- Preparations and involvement during the holistic audit to ensure the healthy performance of the equipment.
- Participation during the Risk-based Inspection study for mechanical equipment.
- Organize, plan, and execute a test run.
- Makes optimization recommendations.
- Do economic evaluations of small projects and capital applications.
- Applies MOC procedures.
- Take leadership in respect of major technical decisions in specific work environments.
- Demonstrate effective listening and communication skills when dealing with managers, colleagues, and service providers.
- Always demonstrate safety consciousness.
- Ensure that work, projects, and turnarounds are executed with zero harm to people, plants, or the environment.
- Staff compliment 8 Artisans Managing a Team
- Apply and comply with all lega, safety and company policies, procedures, standards, and methods
Defense - Aerospace : Mechanical Quality Components Supervisor From 2014-11 To 2019-04
Duties
- Inspection of mechanical parts according to engineering drawing (visual & measuring) to ensure that all dimensions are within specifications and meet all the requirements.
- Using of various measuring instruments such as: height gauges, Vernier’s, go/no-go gauges, protractors, thread gauges, etc...
- Ensuring that the incoming items received comply with the relevant technical specifications.
- Ensuring that the certificate of compliance is available for all items inspected.
- Ensuring that all processes are strictly adhered to regarding the inspection of mechanical items and components.
- Verify that all items are inspected based on information contained within “ifs” (ERP). all non- conforming items are rejected.
- Ensuring that all inspection documentations and records are correctly filed and maintained for future reference.
- Implement and sustain 5s principles.
- Ensure compliance to all company and group policies and procedures.
- Using of Microsoft office 2013 such as excel, word, PowerPoint, internet, etc.
Supplier of excellent minerals solutions, including pumps, valves, hydrocyclones, wear-resistant linings : Senior / CNC Operator, Setter and Programmer From 2013-11 To 2014-11
Duties
- Machine components to drawing specification within the required standard time
- Work with tolerance of 12 microns
- Set and operate specified machine and sign first off components
- Maintain 100% quality throughput
- Maintain 5S housekeeping and safety on machines
- Maintain a safe working environment
- CNC horizontal and vertical borer (3-5 axis) and CNC lathe
- Able to read and alter off sets on CNC program
- Able to identify inserts and troubleshoot where necessary
- Use of measuring instruments – outside and inside mics, Vernier’s, telescopic gauges, thread and blade mics, bore mics, thread gauges
- Hard part machining
- Required to alternate on a three-shift working strategy
- Adhere to all HSE and housekeeping requirements
- Always adhere to Duty of Care Policy
- Fanuc control on FEMCO setting, programming and operating
- Siemens cnc
Glass Manufacturer : Toolmaker / Mould Repair / Programmer From 2011-05 To 2013-11
Duties
- Cleaning troubleshoot and repairing of cast iron molds used to produce bottles and other glass containers.
- Refers to machine shop blueprints and specification charts manuals to determine maximum allowable dimensions for basic type container specified by customer.
- Providing molded components in a timely manner in order to ensure production schedules are met.
- Demonstrating that molds returning from maintenance or repair start and run productively without repeated pulls for missing or incorrectly installed tolling components or repeating the prior mound defects.
- Following established procedures in order to maintain a clean and organized environment.
- Enthusiastic and interacts well in training new or less-skilled employees in proper mould-maintenance techniques and methodology.
- Knowledge of arc welding and spray welding.
- Practices good housekeeping requirements throughout the facility and adhere to all com
- pany procedures & policies.
- FANUC CNC AND PROGRAMMING
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Manufacturer of small- and medium-calibre ammunition, brass products, detonics, power cartridges and mining drill-bits : Toolmaker/Machinist From 2009-05 To 2011-04
Duties
- Assembling, fitting and repairing press tools
- Following engineering drawings to measure and mark out the design for the tool
- Using hand tools such as files, hacksaws and grinders
- Using machinery such as lathes, drill presses, milling machines and surface grinders to cut and shape the tools
- Using precision measurement instruments such as micrometres, gauges, Vernier callipers to check the tool’s dimension
- Monitoring the tools used on the manufacturing line to ensure efficient run rates and identify necessary repairs or possible improvements
- Design jigs & fixtures for use as work aids in the fabrication of parts or products
- Attending machine breakdowns to identify the root cause and solve the problem
- Assisting in tool maintenance
- Ensure compliance to all company and group policies & procedures
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Manufacture : Junior Technical Design Draughtsman From 2008-06 To 2009-04
Duties
- Create 2d & 3d parts, detail engineering drawings and assembly drawings in accordance with applicable standards using ‘inventor & AutoCAD software.
- Revise, modify and update existing drawings to ensure consistent documentation of the project.
- Research and analyse customer design proposals, specifications, manual and other data to evaluate the feasibility, cost and maintenance requirements of design.
- Working with clients to acquire site information/dimensions and operational input data required to complete designs.
- Provide details on component descriptions and engineering drawing specifications.
- Consult technical handbooks and standard tables while in drafting phase.
- Maintain notes, design calculations and other documentation such as bill of materials (BOM’s), list of design parameters.
- Establish filing guidelines for drawings to maintain up-to-date drawings.
- Taking part in safety risk assessment and adhere to all procedures relating to specific tasks.
- Ensure compliance to all company and group policies & procedures.
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Manufacturing : Tool Maker From 2007-03 To 2007-08
Duties
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MAINTENANCE OF BLANKING TOOLS USING DIFFERENT MANUFACTURING TECHNIQUES.
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MACHINE PARTS TO SPECIFICATIONS ON A CONVENTIONAL LATHEs AND CNC
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TURNING OF ALL REQUIRED COMPONENTS USED IN TOOLING, i.e. JIGS, FIXTURES, PRESS TOOLS AND SPECIAL EQUIPMENT.
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OPERATING OF LATHE, MILLING, SURFACE GRINDING MACHINES SAFELY TO ACHIEVE THE NECESSARY TOLERANCE AND ACCEPTABLE SURFACE FINISH.
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ROUTINE SERVICING AND REGRINDING OF DIE PLATES AND PUNCHES.
- FOLLOWING ESTABLISHED PROCEDURES IN ORDER TO MAINTAIN A CLEAN AND ORGANIZED ENVIRONMENT
Manufacturing - Denel Vehicle Systems : Artisan, Machinist/Toolmaker From 2007-03 To 2008-05
Duties
- Grinding of external and internal cylindrical surfaces by positioning and securing workpiece on a magnetic chuck or in holding fixture.
- Surface grinding workpieces directly to machine table.
- Reading and interpret engineering drawings and specifications.
- Determine grinding speeds, feed rates, holding fixtures and correctly select grinding wheels to be used.
- Dressing of wheel according to specifications using special fixtures and dressing devices.
- Determining of product specifications such dimensions, tolerances and number of parts to be ground.
- Operating toolroom equipment such as “Centre Lathe, milling machines, power drilling, hand tools” in a safe manner at all times.
- Utilizing measuring instruments such as micrometres, callipers, height gauges and pre-set gauges.
- Practices good housekeeping requirements throughout the facility
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Manufacturing : Toolmaker (Qualified June 2006) From 2002-01 To 2007-02
Duties
- Set-up and operate various machining equipment such as manual and CNC lathes, milling, surface grinders, spark eroding, jet sparking etc., in order to machine components to precise customer specifications / Programming
- Attend on-site apprenticeship classes in addition to on-the-job learning while performing responsibilities on the shop floor, including die maintenance and die assembly responsibilities.
- Repairing, and troubleshooting press tools and plastic injection molding tools, supporting the tool room during die sets, and collecting and analyzing data to improve part processing and quality.
- Operating toolroom equipment, hand tools, machinery in a safe manner at all times.
- Supports tryout and make ready to run production after corrections to tools and dies.
- Uses statistical process control (SPC), gauge checks, quality control to determine dimensional integrity for tooling and/or die adjustments and submit document results to appropriate personnel.
- Updates and maintains engineering and toolroom records for future references.
- Practices good housekeeping requirements throughout the facility.
- Designing of jigs & fixtures (four months) as instructed by design office manager.
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